{"id":1471,"date":"2024-04-11T23:35:33","date_gmt":"2024-04-11T23:35:33","guid":{"rendered":"https:\/\/speed-reducer-gearbox.com\/china-custom-smr-series-hanging-shaft-mounted-speed-reducer-gearbox-for-conveyor-sequential-gearbox\/"},"modified":"2024-04-11T23:35:33","modified_gmt":"2024-04-11T23:35:33","slug":"china-custom-smr-series-hanging-shaft-mounted-speed-reducer-gearbox-for-conveyor-sequential-gearbox","status":"publish","type":"post","link":"https:\/\/speed-reducer-gearbox.com\/en\/china-custom-smr-series-hanging-shaft-mounted-speed-reducer-gearbox-for-conveyor-sequential-gearbox\/","title":{"rendered":"China Custom Smr Series Hanging Shaft Mounted Speed Reducer Gearbox for Conveyor sequential gearbox"},"content":{"rendered":"
\n
\n

Product Description<\/h2>\n

\n

TA series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, light weight, low energy consumption and so on. Input shaft of ATA speed reducer is connected with gear motor by belt pulley, hollow output shaft is linked with a key. It can be replaced by electric drum as power for belt conveyors and lifting equipments. ATA series shaft mounted gearbox could be attached with back-stop to avoid the working machine back skating, and conveniently mounted by tie rod. ATA series shaft mounted speed reducer is widely applied in the mining equipments, concrete mixing batching plant, stone crushers, sand making production line and other belt conveyors, mechanical transmission areas.<\/p>\n

Mechanical belt conveyors drive system is composed of ATA shaft mounted speed reducer, torque arm, pulleys and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, anti-slip device can be configured. The system is convenient to install,use and maintain. <\/p>\n

Components:<\/h3>\n

1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6\u00a0Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CHINAMFG Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: NSK, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop<\/p>\n

Gearbox Parameters: <\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Models<\/td>\nOutput Bore Dia.<\/td>\nMaximum Torque<\/td>\nNominal Ratio(i)<\/td>\n<\/tr>\n
ATA30<\/td>\n30mm<\/td>\n180Nm<\/td>\n5<\/p>\n

7<\/p>\n

10<\/p>\n

12.5<\/p>\n

15<\/p>\n

20<\/p>\n

25<\/p>\n

31<\/td>\n<\/tr>\n

ATA35<\/td>\n35mm<\/td>\n420Nm<\/td>\n<\/tr>\n
ATA40<\/td>\n40mm\/45mm<\/td>\n950Nm<\/td>\n<\/tr>\n
ATA45<\/td>\n45mm\/50mm\/55mm<\/td>\n1400Nm<\/td>\n<\/tr>\n
ATA50<\/td>\n50mm\/55mm\/60mm<\/td>\n2300Nm<\/td>\n<\/tr>\n
ATA60<\/td>\n60mm\/70mm<\/td>\n3600Nm<\/td>\n<\/tr>\n
ATA70<\/td>\n70mm\/85mm<\/td>\n5100Nm<\/td>\n<\/tr>\n
ATA80<\/td>\n80mm\/100mm<\/td>\n7000Nm<\/td>\n<\/tr>\n
ATA100<\/td>\n100mm\/125mm<\/td>\n11000Nm<\/td>\n<\/tr>\n
ATA125<\/td>\n125mm\/135mm<\/td>\n17000Nm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\u00a0 <\/p>\n

\t\/* January 22, 2571 19:08:37 *\/!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(\/(.*?):(.*)$\/))&&1\t <\/p>\n

\n

\n

\n<\/div>\n
\n\n\n\n\n
Application:<\/th>\nMachinery, Quarry<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Installation:<\/th>\nShaft Mounted<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Samples:<\/th>\n\n
\n
\n US$ 180\/Piece<\/strong>
\n 1 Piece(Min.Order)<\/span>\n <\/div>\n

|<\/span><\/p>\n

<\/i>Order Sample<\/p><\/div>\n

blue<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Customization:<\/th>\n\n
\n
\n Available\n <\/div>\n

|<\/span><\/p>\n

<\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}<\/p>\n

<\/div>\n\n\n\n
\n Shipping Cost:<\/p>\n
\n <\/i><\/p>\n
\n
\n

Estimated freight per unit.<\/p>\n


\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>
\n\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/th>\n

\n
\n
\n <\/b>
\n <\/span>
\n about shipping cost and estimated delivery time.\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Payment Method:\n <\/th>\n\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>\n <\/td>\n<\/tr>\n

 \n <\/th>\n\n
\n <\/i>
\n Initial Payment
\n <\/span>
\n
\n <\/i>
\n Full Payment
\n <\/span>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Currency:\n <\/th>\n\n US$<\/span>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Return&refunds:\n <\/th>\n\n You can apply for a refund up to 30 days after receipt of the products.\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"speed<\/p>\n

Real-World Examples of Products Utilizing Speed Reducer Gearboxes<\/h3>\n

Speed reducer gearboxes are extensively used in a wide range of products and industries to enhance efficiency and performance. Here are some real-world examples:<\/p>\n

    \n
  • Automotive Industry:<\/strong> Automatic transmissions in vehicles employ speed reducer gearboxes to optimize engine power delivery to the wheels, ensuring smooth acceleration and efficient fuel consumption.<\/li>\n
  • Industrial Machinery:<\/strong> Conveyor systems, packaging machines, and manufacturing equipment often incorporate speed reducer gearboxes to achieve precise motion control, reduce energy consumption, and enhance overall productivity.<\/li>\n
  • Wind Turbines:<\/strong> Wind energy generators utilize speed reducer gearboxes to convert the relatively high rotational speed of the turbine blades into the lower speed required by the electrical generator, thus optimizing power generation.<\/li>\n
  • Material Handling Equipment:<\/strong> Forklifts, cranes, and elevators use speed reducer gearboxes to amplify torque and control lifting and lowering operations, ensuring safe and efficient material transport.<\/li>\n
  • Food Processing:<\/strong> Mixing and blending machines in the food industry rely on speed reducer gearboxes to maintain consistent mixing speeds, improving product quality and reducing processing time.<\/li>\n
  • Construction Equipment:<\/strong> Concrete mixers, excavators, and bulldozers utilize speed reducer gearboxes to convert high engine speeds into the low-speed, high-torque output required for heavy-duty tasks.<\/li>\n
  • Printing Industry:<\/strong> Printing presses employ speed reducer gearboxes to achieve accurate paper feeding and precise printing, resulting in high-quality output and reduced material wastage.<\/li>\n
  • Agricultural Machinery:<\/strong> Tractors, combines, and irrigation systems use speed reducer gearboxes to optimize power distribution, enabling efficient farming operations and reducing fuel consumption.<\/li>\n
  • Robotics:<\/strong> Robotic arms and automated machinery incorporate speed reducer gearboxes to achieve precise and controlled movements, enhancing accuracy and repeatability in various industrial processes.<\/li>\n<\/ul>\n

    These examples showcase the diverse applications of speed reducer gearboxes across industries, highlighting their crucial role in enhancing operational efficiency, energy utilization, and overall performance of various products and systems.<\/p>\n

    \"speed<\/p>\n

    Limitations and Drawbacks of Speed Reducer Gearbox Systems<\/h3>\n

    While speed reducer gearbox systems offer various benefits, they also come with certain limitations and drawbacks that should be considered:<\/p>\n

    1. Efficiency Loss:<\/strong> Speed reducer gearboxes introduce mechanical losses due to friction and gear meshing. These losses can result in reduced overall efficiency, especially in applications where precise speed control is crucial.<\/p>\n

    2. Size and Weight:<\/strong> Gearboxes add size and weight to the machinery, which can be a limitation in space-constrained environments or applications where weight is a critical factor.<\/p>\n

    3. Cost:<\/strong> The design, manufacturing, and maintenance of speed reducer gearboxes can be complex and costly. High-quality materials and precision engineering contribute to higher upfront and operational costs.<\/p>\n

    4. Maintenance:<\/strong> Gearboxes require regular maintenance, including lubrication, inspection, and potential replacement of worn parts. Improper maintenance can lead to reduced lifespan and operational issues.<\/p>\n

    5. Backlash:<\/strong> Gears within speed reducer gearboxes may exhibit backlash, which is the small amount of play between gear teeth. Backlash can affect precision in applications requiring accurate positioning.<\/p>\n

    6. Noise and Vibration:<\/strong> Gear meshing can generate noise and vibrations, especially at higher speeds. Additional measures may be needed to mitigate these effects and ensure a quieter operating environment.<\/p>\n

    7. Limited Ratios:<\/strong> Some gearbox designs offer a limited range of gear ratios, which may restrict the flexibility of certain applications requiring specific speed adjustments.<\/p>\n

    8. Heat Generation:<\/strong> The mechanical processes within gearboxes can generate heat, and inadequate cooling or lubrication can lead to overheating and reduced efficiency.<\/p>\n

    Despite these limitations, proper selection, design, and maintenance of speed reducer gearbox systems can help mitigate these drawbacks and ensure their effective integration into various mechanical systems.<\/p>\n

    \"speed<\/p>\n

    Types of Speed Reducer Gearboxes and Their Applications<\/h3>\n

    Speed reducer gearboxes come in various types, each designed to suit specific applications and performance requirements. These gearbox designs leverage different gear arrangements and mechanisms to achieve the desired speed reduction and torque amplification. Here are some common types of speed reducer gearboxes and their applications:<\/p>\n

    1. Planetary Gearbox:<\/strong> Planetary gearboxes, also known as epicyclic gearboxes, consist of a central sun gear, multiple planet gears, and a ring gear. This compact design allows for high torque output and efficiency. Planetary gearboxes are commonly used in applications requiring high torque and precision, such as robotics, automated machinery, and aerospace systems.<\/p>\n

    2. Helical Gearbox:<\/strong> Helical gearboxes utilize helical gears with inclined teeth to transmit power. They provide smooth and quiet operation and are suitable for applications that require moderate speed reduction and torque amplification, such as conveyors, pumps, and industrial mixers.<\/p>\n

    3. Worm Gearbox:<\/strong> Worm gearboxes consist of a worm screw and a worm wheel. They offer high torque output and are known for their self-locking capability, making them ideal for applications where backdriving prevention is essential, such as lifting mechanisms, gates, and heavy machinery.<\/p>\n

    4. Bevel Gearbox:<\/strong> Bevel gearboxes use bevel gears to transmit power between intersecting shafts. They are suitable for changing the direction of rotation and transmitting power at right angles. Bevel gearboxes are commonly used in printing presses, woodworking equipment, and automotive applications.<\/p>\n

    5. Cycloidal Drive Gearbox:<\/strong> Cycloidal drive gearboxes use a unique mechanism with cycloidal motion to achieve speed reduction and torque amplification. They are known for their high shock-load resistance and compact design. Cycloidal drive gearboxes find applications in robotics, packaging machinery, and material handling systems.<\/p>\n

    6. Spur Gearbox:<\/strong> Spur gearboxes utilize straight-cut spur gears for power transmission. They are simple in design and are suitable for low-speed applications that require minimal torque amplification, such as printing machines, textile equipment, and food processing machinery.<\/p>\n

    7. Hypoid Gearbox:<\/strong> Hypoid gearboxes use hypoid gears that resemble spiral bevel gears. They offer higher torque capacity and smoother operation compared to traditional bevel gearboxes. Hypoid gearboxes are commonly used in automotive drivetrains and heavy-duty machinery.<\/p>\n

    8. Harmonic Drive Gearbox:<\/strong> Harmonic drive gearboxes use a flexible spline and wave generator to achieve speed reduction and torque amplification. They are known for their high precision and backlash-free operation, making them suitable for applications requiring precise motion control, such as semiconductor manufacturing and medical devices.<\/p>\n

    Each type of speed reducer gearbox offers unique advantages and characteristics, making them suitable for specific applications across industries. The choice of gearbox type depends on factors such as required torque, speed reduction ratio, space limitations, efficiency, and operational demands.<\/p>\n

    \"China\"China
    editor by CX 2024-04-12<\/p>\n","protected":false},"excerpt":{"rendered":"

    Product Description TA series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, light weight, low energy consumption and so on. Input shaft of ATA speed reducer is connected with gear motor by belt pulley, hollow output shaft is linked with a key. It can be replaced […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[16,250,869,345,18,20,213,251,53,146,54,55,2816,2817,95,98,164,100,1772,154,590,591,1065,1066,592,108,103,109,111],"class_list":["post-1471","post","type-post","status-publish","format-standard","hentry","category-uncategorized","tag-china-gearbox","tag-conveyor-reducer","tag-conveyor-shaft","tag-custom-shaft","tag-gearbox","tag-gearbox-china","tag-gearbox-custom","tag-gearbox-for-conveyor","tag-gearbox-reducer","tag-gearbox-shaft","tag-gearbox-speed","tag-gearbox-speed-reducer","tag-hanging-gearbox","tag-hanging-shaft","tag-reducer","tag-reducer-gearbox","tag-reducer-shaft","tag-reducer-speed","tag-sequential-gearbox","tag-shaft","tag-shaft-mounted-gearbox","tag-shaft-mounted-reducer","tag-shaft-mounted-speed-reducer","tag-shaft-mounted-speed-reducer-gearbox","tag-smr-reducer","tag-speed-gearbox","tag-speed-gearbox-reducer","tag-speed-reducer","tag-speed-reducer-gearbox"],"_links":{"self":[{"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/posts\/1471","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/comments?post=1471"}],"version-history":[{"count":0,"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/posts\/1471\/revisions"}],"wp:attachment":[{"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/media?parent=1471"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/categories?post=1471"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/speed-reducer-gearbox.com\/en\/wp-json\/wp\/v2\/tags?post=1471"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}