Product Description
Product Description
KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Product Characteristics
- Modular construction
- High efficiency
- Precise grinding, low noise
- Compact structural design
- Univeral mounting
- Aluminium housing, light in weight
- Carbonize and grinding hardened gears, durable
- Multi-structure, can be combined in different forms to meet various transmission condition
Installation:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Models:
1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
Detailed Photos
Product Parameters
| GEARBOX SELECTING TABLES | |||||||||
| KPC01.. | n1=1400r/min | 120Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 26 | 120 | 2600 | 53.33 | 160/3 | |||||
| 31 | 120 | 2600 | 45.89 | 413/9 | |||||
| 35 | 120 | 2600 | 40.10 | 3248/81 | |||||
| 39 | 120 | 2560 | 35.47 | 532/15 | |||||
| 49 | 120 | 2380 | 28.50 | 770/27 | |||||
| 59 | 120 | 2230 | 23.56 | 212/9 | |||||
| 71 | 120 | 2100 | 19.83 | 119/6 | |||||
| 78 | 90 | 2030 | 17.86 | 1357/76 | |||||
| 96 | 120 | 1900 | 14.62 | 658/45 | |||||
| 101 | 90 | 1860 | 13.80* | 69/5 | |||||
| 118 | 120 | 1770 | 11.90 | 2464/207 | |||||
| 143 | 120 | 1660 | 9.81 | 1148/117 | |||||
| 153 | 80 | 1630 | 9.17 | 1219/133 | |||||
| 181 | 80 | 1540 | 7.72 | 1173/152 | |||||
| 246 | 70 | 1390 | 5.69 | 1081/190 | |||||
| 302 | 70 | 1290 | 4.63 | 88/19 | |||||
| 366 | 70 | 1210 | 3.82 | 943/247 | |||||
| KPC02.. | n1=1400r/min | 200Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 26 | 200 | 4500 | 54.00* | 54/1 | |||||
| 30 | 200 | 4500 | 46.46* | 3717/80 | |||||
| 34 | 200 | 4500 | 40.60* | 203/5 | |||||
| 39 | 200 | 4270 | 35.91* | 3591/100 | |||||
| 48 | 200 | 3970 | 28.88* | 231/8 | |||||
| 59 | 200 | 3730 | 23.85* | 477/20 | |||||
| 70 | 200 | 3520 | 20.08* | 3213/160 | |||||
| 82 | 140 | 3330 | 17.10 | 3009/176 | |||||
| 95 | 200 | 3180 | 14.81* | 2961/200 | |||||
| 106 | 140 | 3060 | 13.21 | 2907/220 | |||||
| 116 | 200 | 2970 | 12.05 | 1386/115 | |||||
| 141 | 200 | 2780 | 9.93 | 2583/260 | |||||
| 159 | 120 | 2670 | 8.78 | 2703/308 | |||||
| 189 | 120 | 2520 | 7.39 | 2601/352 | |||||
| 257 | 100 | 2280 | 5.45 | 2397/440 | |||||
| 316 | 100 | 2120 | 4.43 | 102/23 | |||||
| 383 | 80 | 1990 | 3.66 | 2091/572 | |||||
| KPC03.. | n1=1400r/min | 300Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 |
| [r/min] | [Nm] | [N] | |||||||
| 24 | 300 | 6000 | 58.09 | 639/11 | |||||
| 28 | 300 | 6000 | 50.02 | 2201/44 | |||||
| 32 | 300 | 6000 | 43.75 | 4331/99 | |||||
| 36 | 300 | 6000 | 38.73 | 426/11 | |||||
| 40 | 300 | 5860 | 34.62 | 4189/121 | |||||
| 49 | 300 | 5480 | 28.30 | 4047/143 | |||||
| 64 | 280 | 5571 | 21.78 | 1917/88 | |||||
| 81 | 280 | 4660 | 17.33 | 3621/209 | |||||
| 93 | 260 | 4440 | 15.06 | 497/33 | |||||
| 113 | 260 | 4160 | 12.37 | 1633/132 | |||||
| 136 | 240 | 3910 | 10.28 | 3053/297 | |||||
| 177 | 180 | 3590 | 7.93 | 1269/160 | |||||
| 222 | 180 | 3320 | 6.31 | 2397/380 | |||||
| 255 | 150 | 3170 | 5.48 | 329/60 | |||||
| 311 | 150 | 2970 | 4.50 | 1081/240 | |||||
| 374 | 150 | 2790 | 3.74 | 2571/540 | |||||
| KPC04.. | n1=1400r/min | 500Nm | |||||||
| n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
| [r/min] | [Nm] | [N] | |||||||
| 24 | 500 | 8000 | 58.09 | 639/11 | |||||
| 28 | 500 | 8000 | 50.02 | 2201/44 | |||||
| 32 | 500 | 8000 | 43.75 | 4331/99 | |||||
| 36 | 500 | 8000 | 38.73 | 426/11 | |||||
| 40 | 500 | 7950 | 34.62 | 4189/121 | |||||
| 49 | 500 | 7430 | 28.30 | 4047/143 | |||||
| 64 | 480 | 6810 | 21.78 | 1917/88 | |||||
| 81 | 480 | 6310 | 17.33 | 3621/209 | |||||
| 93 | 460 | 6571 | 15.06 | 497/33 | |||||
| 113 | 460 | 5640 | 12.37 | 1633/132 | |||||
| 136 | 440 | 5300 | 10.28 | 3053/297 | |||||
| 177 | 260 | 4860 | 7.93 | 1269/160 | |||||
| 222 | 260 | 4510 | 6.31 | 2397/380 | |||||
| 255 | 230 | 4300 | 5.48 | 329/60 | |||||
| 311 | 230 | 4030 | 4.50 | 1081/240 | |||||
| 374 | 200 | 3780 | 3.74 | 2571/540 | |||||
Outline Dimension:
Company Profile
About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
We can dispatch goods by sea, by train, by air according to customer instruction
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 45/Piece
1 Piec
Impact of Gear Ratios on Performance of Speed Reducer GearboxesGear ratios in speed reducer gearboxes play a crucial role in determining their performance characteristics and capabilities. The gear ratio represents the ratio of the number of teeth on the driving (input) gear to the number of teeth on the driven (output) gear within the gearbox. This ratio directly affects how the gearbox transforms the input speed and torque into the desired output speed and torque. Speed Reduction: A higher gear ratio in a speed reducer gearbox results in greater speed reduction. In this case, the input shaft’s higher rotational speed is converted into a lower rotational speed at the output shaft. This is advantageous for applications that require increased torque and reduced speed, such as heavy-duty machinery and conveyor systems. Speed Increase: Conversely, a lower gear ratio in a speed reducer gearbox leads to speed increase. The input shaft’s rotational speed is transformed into a higher rotational speed at the output shaft, albeit with decreased torque. This configuration is useful in applications where higher speed is necessary, such as certain types of pumps and fans. The choice of gear ratio is a critical design consideration when selecting a speed reducer gearbox for a specific application. It determines the trade-off between speed and torque, allowing engineers to tailor the gearbox’s performance to match the requirements of the machinery and equipment it will drive. e(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Speed Reducer Gearboxes and Their Applications
Speed reducer gearboxes come in various types, each designed to suit specific applications and performance requirements. These gearbox designs leverage different gear arrangements and mechanisms to achieve the desired speed reduction and torque amplification. Here are some common types of speed reducer gearboxes and their applications:
1. Planetary Gearbox: Planetary gearboxes, also known as epicyclic gearboxes, consist of a central sun gear, multiple planet gears, and a ring gear. This compact design allows for high torque output and efficiency. Planetary gearboxes are commonly used in applications requiring high torque and precision, such as robotics, automated machinery, and aerospace systems.
2. Helical Gearbox: Helical gearboxes utilize helical gears with inclined teeth to transmit power. They provide smooth and quiet operation and are suitable for applications that require moderate speed reduction and torque amplification, such as conveyors, pumps, and industrial mixers.
3. Worm Gearbox: Worm gearboxes consist of a worm screw and a worm wheel. They offer high torque output and are known for their self-locking capability, making them ideal for applications where backdriving prevention is essential, such as lifting mechanisms, gates, and heavy machinery.
4. Bevel Gearbox: Bevel gearboxes use bevel gears to transmit power between intersecting shafts. They are suitable for changing the direction of rotation and transmitting power at right angles. Bevel gearboxes are commonly used in printing presses, woodworking equipment, and automotive applications.
5. Cycloidal Drive Gearbox: Cycloidal drive gearboxes use a unique mechanism with cycloidal motion to achieve speed reduction and torque amplification. They are known for their high shock-load resistance and compact design. Cycloidal drive gearboxes find applications in robotics, packaging machinery, and material handling systems.
6. Spur Gearbox: Spur gearboxes utilize straight-cut spur gears for power transmission. They are simple in design and are suitable for low-speed applications that require minimal torque amplification, such as printing machines, textile equipment, and food processing machinery.
7. Hypoid Gearbox: Hypoid gearboxes use hypoid gears that resemble spiral bevel gears. They offer higher torque capacity and smoother operation compared to traditional bevel gearboxes. Hypoid gearboxes are commonly used in automotive drivetrains and heavy-duty machinery.
8. Harmonic Drive Gearbox: Harmonic drive gearboxes use a flexible spline and wave generator to achieve speed reduction and torque amplification. They are known for their high precision and backlash-free operation, making them suitable for applications requiring precise motion control, such as semiconductor manufacturing and medical devices.
Each type of speed reducer gearbox offers unique advantages and characteristics, making them suitable for specific applications across industries. The choice of gearbox type depends on factors such as required torque, speed reduction ratio, space limitations, efficiency, and operational demands.


editor by CX 2023-08-23
