China factory Shaft Mounted Speed Reducer ATA Series Gearbox with Good quality

Product Description

Product Description

Shaft mounted speed reducer ATA series gearbox

Components:

1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CHINAMFG Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop

The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.

The maintenance of ATA shaft mounted gearbox:
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.

Detailed Photos

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

The models of ATA shafted mounted gearbox:
1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Product Parameters

Gearbox Parameters:

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

Certifications

Packaging & Shipping

Packaging & Delivery
ATA series gear reducer Packaging Details:Plastic Bags, Cartons, Wooden Boxes
Port:ZheJiang /HangZhou
 

Company Profile

Our Advantages

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

If you have any demand for our products please feel free to contact me

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened
Installation: Torque Arm Type
Step: Single-Step
Customization:
Available

|

Customized Request

speed reducer gearbox

Considerations for Choosing Lubrication for Speed Reducer Gearboxes

Choosing the right lubrication for speed reducer gearboxes is crucial to ensure optimal performance, longevity, and efficiency. Several factors should be taken into account when making this decision:

  • Operating Conditions: Consider the temperature range, load, and speed at which the gearbox operates. Extreme temperatures or heavy loads may require specialized lubricants.
  • Lubricant Type: Choose between oil and grease lubrication. Oil provides better heat dissipation and is suitable for high-speed applications, while grease offers better sealing and is ideal for applications with frequent starts and stops.
  • Viscosity: Select the appropriate viscosity grade of lubricant based on the operating conditions. Higher viscosity is generally preferred for heavy loads and high temperatures.
  • Additives: Some applications may require lubricants with specific additives, such as anti-wear additives, extreme pressure additives, or corrosion inhibitors, to enhance performance and protection.
  • Sealing and Contamination: Consider the effectiveness of sealing mechanisms to prevent contamination from dust, water, and other particles. Proper sealing helps extend the lubricant’s lifespan.
  • Compatibility: Ensure that the selected lubricant is compatible with the materials used in the gearbox construction, including seals, gaskets, and gear materials.
  • Re-Lubrication Intervals: Determine how frequently re-lubrication is required. Some applications may demand frequent re-lubrication, while others can operate with longer intervals.
  • Environmental Impact: Consider environmental regulations and restrictions when selecting lubricants to minimize ecological impact and ensure compliance.

By carefully evaluating these factors and consulting with lubrication experts, industries can choose the right lubrication strategy for their speed reducer gearboxes, promoting smooth operation and extending the equipment’s service life.

speed reducer gearbox

Factors to Consider When Selecting the Right Speed Reducer Gearbox

Choosing the appropriate speed reducer gearbox for an application involves considering several key factors to ensure optimal performance and efficiency. Here are the factors to take into account:

Torque and Speed Requirements: Determine the required torque output and speed reduction or increase for your specific application. Select a gearbox that can handle the desired torque and provide the necessary speed output.

Ratio: The gear ratio determines the relationship between input and output speeds. Choose a gearbox with the appropriate gear ratio to achieve the desired speed reduction or increase.

Efficiency: Consider the efficiency of the gearbox, as higher efficiency results in less energy loss and heat generation. Choose a gearbox with a high efficiency rating for improved energy savings.

Load Type: Identify whether the application involves constant, intermittent, or shock loads. Different gearbox designs are better suited for specific load types.

Space and Mounting Constraints: Evaluate the available space for installing the gearbox and ensure that the selected design fits within the allotted area. Consider mounting options and alignment requirements.

Environmental Conditions: Take into account factors such as temperature, humidity, dust, and corrosive environments. Choose a gearbox with appropriate sealing and protection to withstand the operating conditions.

Service Life and Maintenance: Consider the expected service life of the gearbox and its maintenance requirements. Select a gearbox with durable components and minimal maintenance needs.

Backlash: Backlash refers to the amount of play or clearance between gear teeth. Depending on the application’s precision requirements, choose a gearbox with low backlash for accurate motion control.

Noise and Vibration: Some applications require low noise and vibration levels. Choose a gearbox with features to minimize noise and vibration if necessary.

Cost: Factor in the cost of the gearbox and its long-term operational expenses. Balance the initial investment with the expected benefits and performance improvements.

Compatibility: Ensure that the gearbox is compatible with the existing components and systems in your application.

Manufacturer and Supplier: Choose a reputable manufacturer or supplier with a track record of delivering high-quality, reliable gearboxes.

By carefully considering these factors, you can select the right speed reducer gearbox that meets the specific requirements of your application, ensuring efficient and reliable operation.

speed reducer gearbox

What is a Speed Reducer Gearbox and How Does It Function in Mechanical Systems?

A speed reducer gearbox, also known as a gear reducer or gearhead, is a mechanical device used to reduce the rotational speed of an input shaft while increasing the output torque. It consists of a combination of gears with different sizes and configurations that work together to achieve the desired speed reduction and torque increase.

The primary function of a speed reducer gearbox is to adapt the output speed and torque of a power source, such as an electric motor or an internal combustion engine, to match the requirements of a specific application. By changing the speed and torque characteristics, the gearbox enables efficient power transmission and motion control in various industrial and mechanical systems.

The basic operation of a speed reducer gearbox involves the interaction of different types of gears, such as spur gears, helical gears, bevel gears, and worm gears. These gears mesh together to create a mechanical advantage, which results in the reduction of output speed and the amplification of output torque. The specific gear arrangement and ratios determine the extent of speed reduction and torque multiplication achieved by the gearbox.

Speed reducer gearboxes find widespread use in applications where the input power source operates at higher speeds and lower torques than what is required for the output application. Examples include conveyor systems, industrial machinery, robotics, automotive transmissions, and various types of manufacturing equipment. By providing the necessary speed reduction and torque increase, speed reducer gearboxes play a crucial role in optimizing the performance and efficiency of these mechanical systems.

In summary, a speed reducer gearbox is a mechanical component that utilizes gear combinations to reduce input speed and increase output torque, enabling effective power transmission and motion control in a wide range of industrial applications.

China factory Shaft Mounted Speed Reducer ATA Series Gearbox   with Good quality China factory Shaft Mounted Speed Reducer ATA Series Gearbox   with Good quality
editor by CX 2023-10-18