China factory Top Sponsor Aluminum Hypoid Speed Reducer Aluminum Alloy Hypoid Gearbox with Bearing gearbox definition

Product Description

Product Description

 

 

 

 

 

WKM hypoid gear reducer

Model

WKM50,WKM63,WKM75,WKM90

Ratio

B:7.5,10,12.5,15,20,25,30,40,50,60

C: 50,60,75,100,125,150,200,250,300

Transmission Stage

B: 2 stages

C: 3 stages

Output torque

Up to 500NM

Motor power

0.12~4KW,with flange:B5 or B14

Housing material

Aluminum alloy

Output shaft

material: 40Cr

Hardness level: 242-286HB

Helical gear

Material:20CrMnTi 

Hardness level: 58-62HRC

Precision level:6 grade

Transmission efficiency

B:92%-94%

C:90%-92%

Lubricant

Mineral oil or sythetic oil

 

 

Product advantages

Enterprise stregth

 

 

Global exhibition

 

FAQ

 

1. How to choose a gearbox which meets our requirement?

You can refer to our catalogue to choose the gearbox or we can help to choose when you provide

the technical information of required output torque, output speed and motor parameter etc.

 

2. What information shall we give before placing a purchase order?

a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.

b) Housing color.

c) Purchase quantity.

d) Other special requirements.

 

3. What industries are your gearboxes being used?

Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,

escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

 

4. Doyou sell motors?

We have stable motor suppliers who have been coperating with us for a long-time. They can provide motors

with high quality.

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Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

speed reducer gearbox

Considerations for Choosing Lubrication for Speed Reducer Gearboxes

Choosing the right lubrication for speed reducer gearboxes is crucial to ensure optimal performance, longevity, and efficiency. Several factors should be taken into account when making this decision:

  • Operating Conditions: Consider the temperature range, load, and speed at which the gearbox operates. Extreme temperatures or heavy loads may require specialized lubricants.
  • Lubricant Type: Choose between oil and grease lubrication. Oil provides better heat dissipation and is suitable for high-speed applications, while grease offers better sealing and is ideal for applications with frequent starts and stops.
  • Viscosity: Select the appropriate viscosity grade of lubricant based on the operating conditions. Higher viscosity is generally preferred for heavy loads and high temperatures.
  • Additives: Some applications may require lubricants with specific additives, such as anti-wear additives, extreme pressure additives, or corrosion inhibitors, to enhance performance and protection.
  • Sealing and Contamination: Consider the effectiveness of sealing mechanisms to prevent contamination from dust, water, and other particles. Proper sealing helps extend the lubricant’s lifespan.
  • Compatibility: Ensure that the selected lubricant is compatible with the materials used in the gearbox construction, including seals, gaskets, and gear materials.
  • Re-Lubrication Intervals: Determine how frequently re-lubrication is required. Some applications may demand frequent re-lubrication, while others can operate with longer intervals.
  • Environmental Impact: Consider environmental regulations and restrictions when selecting lubricants to minimize ecological impact and ensure compliance.

By carefully evaluating these factors and consulting with lubrication experts, industries can choose the right lubrication strategy for their speed reducer gearboxes, promoting smooth operation and extending the equipment’s service life.

speed reducer gearbox

Impact of Gear Ratios on Performance of Speed Reducer Gearboxes

Gear ratios in speed reducer gearboxes play a crucial role in determining their performance characteristics and capabilities. The gear ratio represents the ratio of the number of teeth on the driving (input) gear to the number of teeth on the driven (output) gear within the gearbox. This ratio directly affects how the gearbox transforms the input speed and torque into the desired output speed and torque.

Speed Reduction: A higher gear ratio in a speed reducer gearbox results in greater speed reduction. In this case, the input shaft’s higher rotational speed is converted into a lower rotational speed at the output shaft. This is advantageous for applications that require increased torque and reduced speed, such as heavy-duty machinery and conveyor systems.

Speed Increase: Conversely, a lower gear ratio in a speed reducer gearbox leads to speed increase. The input shaft’s rotational speed is transformed into a higher rotational speed at the output shaft, albeit with decreased torque. This configuration is useful in applications where higher speed is necessary, such as certain types of pumps and fans.

The choice of gear ratio is a critical design consideration when selecting a speed reducer gearbox for a specific application. It determines the trade-off between speed and torque, allowing engineers to tailor the gearbox’s performance to match the requirements of the machinery and equipment it will drive.

speed reducer gearbox

Different Designs of Speed Reducer Gearboxes for Specific Tasks

Speed reducer gearboxes come in various designs, each tailored to specific tasks and applications. These designs are optimized to provide efficient speed reduction and torque multiplication for different industrial scenarios. Here are some common designs:

Helical Gearbox: Helical gearboxes feature helical-cut gears with angled teeth that engage gradually, resulting in smoother and quieter operation. They are suitable for applications requiring moderate to high torque and are often used in conveyor systems, mixers, and heavy machinery.

Worm Gearbox: Worm gearboxes consist of a worm screw and a worm wheel, providing high gear ratios for substantial speed reduction. They are compact and can handle heavy loads, making them suitable for conveyors, elevators, and automotive applications.

Planetary Gearbox: Planetary gearboxes utilize a central sun gear, multiple planet gears, and an outer ring gear. They offer high torque density and compact designs, making them ideal for robotics, precision machinery, and aerospace applications.

Bevel Gearbox: Bevel gearboxes use bevel gears to transmit power between intersecting shafts. They can handle both high torque and speed variations, making them suitable for printing presses, packaging machinery, and woodworking equipment.

Right Angle Gearbox: Right angle gearboxes, also known as miter gearboxes, change the direction of rotation by 90 degrees. They are used in applications where space is limited or where motion needs to be redirected, such as in conveyor systems, packaging machines, and material handling equipment.

Inline Helical Gearbox: Inline helical gearboxes are compact and offer efficient power transmission. They are commonly used in pumps, compressors, and industrial fans.

Coaxial Gearbox: Coaxial gearboxes have input and output shafts that are parallel and share the same axis. They are used in applications requiring compact and direct power transmission, such as printing machinery and textile equipment.

These are just a few examples of the different designs of speed reducer gearboxes available. The choice of design depends on factors such as the required torque, speed reduction, available space, and specific application needs.

China factory Top Sponsor Aluminum Hypoid Speed Reducer Aluminum Alloy Hypoid Gearbox with Bearing   gearbox definition		China factory Top Sponsor Aluminum Hypoid Speed Reducer Aluminum Alloy Hypoid Gearbox with Bearing   gearbox definition
editor by CX 2024-01-23