China high quality Ka167-42-55kwk Series 90 Degree Hollow Shaft Bevel Helical Gear Electric Motor Speed Reducer Reverse Gear Box synchromesh gearbox

Product Description


Product Description

-K Series Helical Bevel Gearbox
 

K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.

High transmission efficiency, low energy consumption and superior performance.

Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:

1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6

2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer

3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection

4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste

5. It is designed and manufactured by cad/cam to ensure the stability of quality

6. Multiple sealing structures are adopted to prevent oil leakage

7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer

8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer

Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure.  Rigid tooth face.  Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan.  Large overlap coefficient, abrasion resistant.


Our process of production

Our product line

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Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Request Sample

speed reducer gearbox

Customization of Speed Reducer Gearboxes for Specific Industrial Needs

Yes, speed reducer gearboxes can be customized to meet specific industrial requirements. Manufacturers offer various customization options to ensure that the gearboxes align with the unique needs of different applications:

  • Design Flexibility: Manufacturers can modify the design of speed reducer gearboxes to accommodate specific space constraints, mounting arrangements, and input-output shaft configurations.
  • Gear Ratio Selection: Custom gear ratios can be selected to optimize the speed reduction or increase for a particular application, allowing for tailored torque and speed requirements.
  • Material Selection: Gearbox components can be crafted from different materials based on factors such as corrosion resistance, temperature tolerance, and load-bearing capacity.
  • Sealing and Protection: Customized sealing solutions, such as IP-rated enclosures and specialized gaskets, can be integrated to enhance protection against dust, moisture, and harsh environments.
  • Lubrication Systems: Gearboxes can be equipped with specialized lubrication systems to ensure consistent and efficient lubrication in specific operating conditions.
  • Accessories and Attachments: Manufacturers can add accessories like external cooling fans, temperature sensors, and mounting flanges to enhance gearbox performance and monitoring.
  • Compliance with Standards: Customized gearboxes can be designed to meet industry-specific standards, certifications, and safety requirements.

By collaborating with manufacturers and providing detailed specifications, industries can obtain speed reducer gearboxes that are tailor-made to their specific needs, ensuring optimal performance and reliability in their applications.

speed reducer gearbox

Factors to Consider When Selecting the Right Speed Reducer Gearbox

Choosing the appropriate speed reducer gearbox for an application involves considering several key factors to ensure optimal performance and efficiency. Here are the factors to take into account:

Torque and Speed Requirements: Determine the required torque output and speed reduction or increase for your specific application. Select a gearbox that can handle the desired torque and provide the necessary speed output.

Ratio: The gear ratio determines the relationship between input and output speeds. Choose a gearbox with the appropriate gear ratio to achieve the desired speed reduction or increase.

Efficiency: Consider the efficiency of the gearbox, as higher efficiency results in less energy loss and heat generation. Choose a gearbox with a high efficiency rating for improved energy savings.

Load Type: Identify whether the application involves constant, intermittent, or shock loads. Different gearbox designs are better suited for specific load types.

Space and Mounting Constraints: Evaluate the available space for installing the gearbox and ensure that the selected design fits within the allotted area. Consider mounting options and alignment requirements.

Environmental Conditions: Take into account factors such as temperature, humidity, dust, and corrosive environments. Choose a gearbox with appropriate sealing and protection to withstand the operating conditions.

Service Life and Maintenance: Consider the expected service life of the gearbox and its maintenance requirements. Select a gearbox with durable components and minimal maintenance needs.

Backlash: Backlash refers to the amount of play or clearance between gear teeth. Depending on the application’s precision requirements, choose a gearbox with low backlash for accurate motion control.

Noise and Vibration: Some applications require low noise and vibration levels. Choose a gearbox with features to minimize noise and vibration if necessary.

Cost: Factor in the cost of the gearbox and its long-term operational expenses. Balance the initial investment with the expected benefits and performance improvements.

Compatibility: Ensure that the gearbox is compatible with the existing components and systems in your application.

Manufacturer and Supplier: Choose a reputable manufacturer or supplier with a track record of delivering high-quality, reliable gearboxes.

By carefully considering these factors, you can select the right speed reducer gearbox that meets the specific requirements of your application, ensuring efficient and reliable operation.

speed reducer gearbox

What Advantages Does a Speed Reducer Gearbox Offer in Industrial Applications?

A speed reducer gearbox provides numerous advantages that make it a valuable component in a wide range of industrial applications. These advantages contribute to improved efficiency, performance, and reliability of machinery and equipment.

1. Speed Reduction: One of the primary benefits of a speed reducer gearbox is its ability to reduce the rotational speed of an input shaft, which is often provided by a high-speed power source such as an electric motor. This speed reduction is crucial in applications where the output speed needs to be lower than the input speed to achieve optimal performance. For example, in manufacturing processes or conveyor systems, a slower output speed is often necessary for precise control and safe handling of materials.

2. Torque Increase: The gear arrangement within a speed reducer gearbox leads to an increase in torque at the output shaft compared to the input shaft. This torque amplification is essential for applications that require higher levels of force to overcome resistance, move heavy loads, or perform work. The gearbox’s ability to multiply torque ensures that machinery can handle demanding tasks effectively.

3. Mechanical Advantage: Speed reducer gearboxes utilize gear trains and ratios to create a mechanical advantage. This advantage allows the gearbox to convert high-speed, low-torque input power into low-speed, high-torque output power. The mechanical advantage enhances the efficiency of power transmission and motion control, making it well-suited for applications that involve both speed reduction and torque increase.

4. Versatility: Speed reducer gearboxes are highly versatile and can be tailored to specific application requirements. Manufacturers offer a variety of gear ratios, sizes, and configurations, allowing for customization to achieve the desired output characteristics. This adaptability ensures that gearboxes can be integrated into a wide range of machinery and equipment across different industries.

5. Smooth Operation: The precise meshing of gears in a speed reducer gearbox results in smooth and consistent power transmission. This characteristic is crucial for applications that demand accurate and controlled movement, such as robotics and automated systems. The gearbox’s ability to maintain steady motion contributes to the overall efficiency and performance of the system.

6. Energy Efficiency: By converting high-speed, low-torque input power into a lower-speed, higher-torque output, speed reducer gearboxes help optimize energy usage. This energy-efficient operation can lead to reduced power consumption, lower operating costs, and improved sustainability in industrial processes.

7. Noise and Vibration Reduction: The gear arrangement in a speed reducer gearbox can help dampen noise and vibrations produced by the power source. This is particularly beneficial in applications where noise reduction is essential for a comfortable working environment or to prevent damage to sensitive equipment.

In summary, a speed reducer gearbox offers advantages such as speed reduction, torque amplification, mechanical advantage, versatility, smooth operation, energy efficiency, and noise reduction. These benefits make speed reducer gearboxes indispensable components in various industrial settings, enhancing the overall performance and productivity of machinery and systems.

China high quality Ka167-42-55kwk Series 90 Degree Hollow Shaft Bevel Helical Gear Electric Motor Speed Reducer Reverse Gear Box   synchromesh gearbox	China high quality Ka167-42-55kwk Series 90 Degree Hollow Shaft Bevel Helical Gear Electric Motor Speed Reducer Reverse Gear Box   synchromesh gearbox
editor by CX 2024-02-07