China Professional 1.1~193kw Reducer Good Quality ATA Series Shaft Mounted Gearbox with Free Design Custom

Merchandise Description

1.1~193kw Reducer Very good Quality ATA Series Shaft Mounted Gearbox


one. Housing: Nodular Solid Iron(Ductile Iron) QT600
two. Gears Profile: Hardened Helical Gears
three. Gears Materials: 20CrMnTi
four. Gears Processing: Carburizing, Quenching, Grinding
five. Gears Hardness: Surface Hardness: HRC58-62, Internal Hardness: HBS156-207
six. Gears Precision: 6 Class
seven. Shafts Materials: 40Cr
8. Enter Configurations:
Keyed Strong Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
eleven. Bearings: NSK, SKF, HRB, ZWZ, LYC
twelve. Spare Parts: Torque arm, CZPT Backstop

The attributes of ATA shaft mounted gearbox:
Mounting Variety: Tie rod Hanging shaft mounted
Output Shaft: One crucial hollow shaft, each and every model can pick 3 hollow diameter at most.
Gearbox Housing: Tough Iron Metal, can be utilised outdoors.
Anti-slip device: Can match for any product, It truly is really hassle-free to be mounted.

The servicing of ATA shaft mounted gearbox:
one. Prior to starting up the reducer have to be crammed of N159 or N220 extreme pressure industrial equipment oils, till the gearbox oil displays an intermediate situation
2. Soon after 3 months running, the gearbox need to have to modify oil, focus it must be debris within the device rinse prior to incorporating new oil.
three. At the reducer hollow shaft ends and travel pulley end gland plate must fixed with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are put in and the belt tightness must be moderate.

The designs of ATA shafted mounted gearbox:
one Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
two Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Gearbox Parameters:


Product pictures:

Item software:

Our company :
AOKMAN was started in 1982, which has much more than 36 a long time in R & D and producing of gearboxes, gears, shaft, motor and spare parts.
We can offer you the correct answer for uncountable programs. Our products are commonly utilised in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market place and a variety of other sorts of machines with a strong existence in the worldwide marketplace.
AOKMAN has turn out to be a reliable provider, CZPT to provide higher quality gearboxes.With 36 a long time knowledge, we CZPT you the utmost dependability and stability for each product and solutions.

Client going to:

Our Services:

1.Q:What kinds of gearbox can you create for us?
A:Major items of our business: UDL sequence velocity variator,RV sequence worm equipment reducer, ATA collection shaft mounted gearbox, X,B sequence equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, far more
than 1 hundred designs and countless numbers of technical specs
two.Q:Can you make as for each customized drawing?
A: Yes, we offer you personalized support for consumers.
3.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T right after signing the agreement.70% just before shipping and delivery
four.Q:What is your MOQ?
A: 1 Set

If you have any need for our items please feel free of charge to make contact with me

Types of Gearboxes

There are several kinds of gearboxes. Some are recognized as helical equipment reducers, whilst other individuals are called planetary gearboxes. The post also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are intrigued in acquiring a new gearbox, make certain to read our articles or blog posts on these various varieties. If you are perplexed, contemplate reading our content articles on planetary gearboxes and helical equipment reducers.

planetary gearbox

The planetary gearbox has numerous positive aspects. Its compact design and gentle excess weight enables it to transmit substantial torques while remaining quiet. The gears are linked to a single another through a carrier, which is normally fastened and assists transmit torques to the output shaft. Its planetary structure arrangement also decreases backlash and gives substantial rigidity, which is crucial for rapid start off and cease cycles and rotational direction modify. Relying on the design and style and overall performance preferred, planetary gearboxes are categorized into three principal kinds:
The sort of planetary gears utilised in a provided application establishes the overall cost of the unit. Manufacturers offer a assortment of charges, and they can assist you establish which gearbox is correct for your requirements. You must also request a maker for the cost of a planetary gearbox. By asking about cost and specs, you can steer clear of losing cash and time on a planetary gearbox that does not carry out up to its possible.
A planetary gearbox is most likely put in in your new car’s automated transmission. For far more details, seek the advice of your owner’s guide or call the dealer’s support section. This type of gearbox is much more complex than other sorts of gearboxes, so if you do not know a lot about them, do an net lookup for “planetary gearbox.”
The tooth of a planetary gearbox are shaped by the stepping motion of two gears: the sun equipment and the interior ring. The sunlight gear is the enter, whilst the planetary gears rotate all around the sunlight gear. Their ratio depends on the variety of tooth and the room between the planets. If you have a 24 tooth sunlight gear, the planetary gears’ ratio will be -3/2. The sunshine gear is also attached to the axle.
Another benefit of a planetary equipment technique is that it can create substantial torques. The load is shared among a number of earth gears. This tends to make the gears a lot more resilient to hurt. A planetary gearbox can be as higher as 332,000 Nm, and can be employed in autos and industrial applications requiring medium to high torque. A planetary equipment system is a wonderful alternative to a classic transmission. So, how does it operate?

helical gearbox

The main variation amongst the helical gearbox and the spur gear is the center length between the enamel. The helical gearbox has a greater pitch circle than the spur gear and hence needs a radial module. In addition, the two kinds of gears can only be produced with the exact same tooth-cutting tool as the spur equipment. Nevertheless, the helical gearbox is more efficient in terms of production fees.
The helical gearbox is a reduced-power usage, compact sort of gearbox that is employed for a vast selection of industrial programs. They are extremely durable and face up to large loads with utmost efficiency. The helical gearbox can be produced in forged steel and iron for little and medium units. This kind of gearbox is also frequently utilised for crushers, conveyors, coolers, and other applications that require lower energy.
The helical equipment has a lot of advantages above the spur equipment. It produces much less sounds. It has less friction and is considerably less probably to use out. It is also quieter than spur gears. This is simply because several enamel are in mesh. Because the tooth are in mesh, the load is distributed in excess of a larger spot, resulting in a smoother transition among gears. The reduction in sound and vibration decreases the threat of damaging the gear.
The helical gear’s axial excitation pressure is received making use of a linearized equation of movement in the rotational path. The damping coefficient of the equation is .07. The helical equipment is manufactured up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.eighty four x 107 N/m. The damping drive of the plate is 2,040 kg/m2/s.
The worm gearbox has a much better performance ratio than the helical one particular, but it is considerably less efficient in lower-ratio programs. In common, worm gearboxes are far more productive than helical gearboxes, despite the fact that there are some exceptions to this rule. A helical gearbox is much better for applications that demand large torque. It could also be far more affordable in the extended operate. If you are considering a helical gearbox, contemplate the positive aspects it has more than worm gearboxes.

helical equipment reducer

A helical gear reducer for a machine’s gearbox is an integral component of the travel program. This unit amplifies torque and controls pace and, for that reason, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox part that is employed in industrial applications. A selection of measurements is available to go well with various machine configurations. The subsequent sections will talk about some of the diverse varieties offered.
Designed by professionals and engineers, a helical gear reducer is a surprisingly tiny and gentle equipment that satisfies the wants of numerous machine purposes. It attributes a massive transmission torque, a minimal starting up and managing pace, and a fantastic classification of transmission ratios. A helical equipment reducer is lightweight and effortlessly connected to other gears, and it characteristics a higher technological content material.
In get to keep away from mistakes and inadequate functionality, regular servicing is a need to. The appropriate lubrication of the gear reducer can reduce failures, errors, and poor efficiency. Each equipment reducer manufacturer sells a ideal lubricant, which should match the houses of the machine’s push mechanism. It is also recommended to check out the lubrication frequently to keep away from any deterioration of the unit’s overall performance.
Although the worm gearbox may possibly be better for programs where torque is higher, the helical gear reducer offers increased performance at decrease expense. Although worm gearboxes could be less expensive to begin with, they are significantly less efficient at larger ratios. Even if the worm equipment is much more high-priced to purchase, it nevertheless offers 94% performance, which can make it far more price-effective. There are some considerable advantages to both sorts of gearboxes.
The main benefit of a helical equipment reducer more than a spur equipment is its smoother procedure. Not like spur gears, which have tooth that are straight, helical gears have angled enamel that steadily interact with every other. This assists make sure that the equipment does not grind or make abnormal sound when it turns. In addition, they are considerably less frequently utilised in automation and precision equipment. They are typically utilised in industrial applications.

Continuously variable transmission

A Continually Variable Transmission (CVT) is an automated transmission that can operate via a extensive quantity of gears. In contrast to a regular automatic transmission, it can run at any velocity, even at a low rev. The CVT is also able of managing at infinitely reduced gears. Its standard perform is to offer diverse torque ratios to the engine. In addition to delivering energy, CVTs have other positive aspects.
One of the main advantages of a CVT is its simplicity. Its simplicity translates into fewer transferring parts, which means less servicing. The CVT’s simplicity also indicates that it can deal with a extensive assortment of different kinds of highway circumstances and driving styles. In addition to currently being a fantastic substitute to a traditional automated transmission, CVTs can be utilized on a lot of other varieties of autos, such as tractors, snowmobiles, motor scooters, and power equipment.
A CVT is much smoother than a conventional automatic transmission. It never ever has to hunt for a equipment. It also responds properly to throttle inputs and velocity alterations. Equally of these technologies are accessible on several modern day automobiles, which includes the Nissan Rogue and Mazda CX-5. It’s critical to notice that each of these transmissions has its professionals and disadvantages. So, if you might be looking for a vehicle with a CVT, make certain to go through the reviews. They’re going to assist you determine which transmission is proper for you.
An additional gain of a CVT is its fuel effectiveness. A lot of autos now feature CVTs, and they’re becoming progressively well-liked with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother trip. You will find no far more unexpected downshifts or gear searching. This makes driving a lot less difficult. And, the added positive aspects of smoother driving make CVTs the perfect decision for numerous motorists.
Although a CVT is more common between Japanese automobile companies, you will locate CVTs on European car designs as properly. The Mercedes-Benz A-Course, B-Class, and Megane are some illustrations of vehicles that use this technological innovation. Before creating a choice, consider the dependability of the model in concern. Consumer Reviews is a good useful resource for this. It also offers a heritage of use and trustworthiness for every kind of car, like the Honda Accord.

China Professional 1.1~193kw Reducer Great High quality ATA Series Shaft Mounted Gearbox     with Cost-free Design CustomizedChina Professional 1.1~193kw Reducer Excellent Good quality ATA Collection Shaft Mounted Gearbox     with Free of charge Layout Customized