China Professional Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox with Great quality

Product Description

Technical Parameters:

Model RV100-150
Power P(kW) 0.06-15
Transmission ratio (i) 5,7.5,10,15,20,25,30,40,50,60,80,110
Rotate speed
N(RPM)
14-280
Output torque T (N. m) 5-1800

Product Advantages:
 1. Its appearance is “square box” structure, with beautiful appearance, small volume, rapid heat dispersion, and flexible use and installation.
2. Worm and gear pairs adopt precision machining, manufacturing, and gearing test, to guarantee balanced transmission, low temperature rise, small noise, high efficiency, and long life.
3. Input and output parts adopt precise and neat processing, no rust and high end.
4. The product adopts superior bearing transmission parts and sealing elements, durable and no-leakage.
5. Continuously variable transmission and worm gear reducer use cooperatively, which can adjust output rotate speed in loads and realize continuously variable transmission.
 
Application:
Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. 
 
FAQ
Q: What is your MOQ of this item?
A: 5PCS. For the first time cooperation, we accept trial sample order. 

Q: What’s your payment terms?
A: 30% of contract value as deposit via T/T, 70% balance before shipment via T/T or L/C at sight. 
 
Q: What’s the delivery time?
A: 30 days after deposit received.
 
Q: How long is your warranty?
A: 12 months after the B/L be issued.

Office Block

Team

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Application: Motor, Machinery, Marine, Agricultural Machinery, Industrial Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

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Customized Request

speed reducer gearbox

Enhancing Efficiency of Conveyor Systems and Material Handling Equipment with Speed Reducer Gearboxes

Speed reducer gearboxes play a significant role in optimizing the efficiency of conveyor systems and material handling equipment, contributing to smoother operations, reduced energy consumption, and improved productivity.

Conveyor Systems:

  • Variable Speed Control: Speed reducer gearboxes allow precise control over the rotational speed of conveyor belts. This enables operators to adjust the speed according to the specific material being transported, preventing spills, jams, and material damage.
  • Torque Amplification: By increasing torque while reducing speed, speed reducer gearboxes help conveyor systems handle heavy loads and inclines with ease. This minimizes strain on the motor and extends the equipment’s lifespan.
  • Energy Efficiency: Speed reducer gearboxes convert high-speed, low-torque input into low-speed, high-torque output. This efficient power transmission reduces energy consumption, leading to cost savings and environmental benefits.
  • Smooth Start and Stop: Gearboxes enable smooth acceleration and deceleration of conveyor belts, reducing wear and tear on components and minimizing product damage.

Material Handling Equipment:

  • Enhanced Lifting Capacity: Speed reducer gearboxes allow material handling equipment, such as forklifts and cranes, to lift heavier loads by multiplying torque while maintaining a manageable speed.
  • Precision Control: Gearboxes provide fine control over the movement of material handling equipment, allowing operators to position and place items accurately and safely.
  • Reduced Operator Fatigue: The torque amplification provided by speed reducer gearboxes reduces the effort required to move heavy objects, reducing operator fatigue and improving overall ergonomics.
  • Safety: Gearboxes contribute to safer operations by enabling controlled and gradual movements, minimizing the risk of sudden jerks or overexertion.

By incorporating speed reducer gearboxes into conveyor systems and material handling equipment, industries can achieve higher levels of efficiency, reliability, and safety while reducing operational costs and enhancing overall performance.

speed reducer gearbox

Impact of Gear Ratios on Performance of Speed Reducer Gearboxes

Gear ratios in speed reducer gearboxes play a crucial role in determining their performance characteristics and capabilities. The gear ratio represents the ratio of the number of teeth on the driving (input) gear to the number of teeth on the driven (output) gear within the gearbox. This ratio directly affects how the gearbox transforms the input speed and torque into the desired output speed and torque.

Speed Reduction: A higher gear ratio in a speed reducer gearbox results in greater speed reduction. In this case, the input shaft’s higher rotational speed is converted into a lower rotational speed at the output shaft. This is advantageous for applications that require increased torque and reduced speed, such as heavy-duty machinery and conveyor systems.

Speed Increase: Conversely, a lower gear ratio in a speed reducer gearbox leads to speed increase. The input shaft’s rotational speed is transformed into a higher rotational speed at the output shaft, albeit with decreased torque. This configuration is useful in applications where higher speed is necessary, such as certain types of pumps and fans.

The choice of gear ratio is a critical design consideration when selecting a speed reducer gearbox for a specific application. It determines the trade-off between speed and torque, allowing engineers to tailor the gearbox’s performance to match the requirements of the machinery and equipment it will drive.

speed reducer gearbox

How do Speed Reducer Gearboxes Contribute to Reducing Rotational Speed and Increasing Torque?

Speed reducer gearboxes play a critical role in mechanical systems by achieving the dual objectives of reducing rotational speed and increasing torque. This fundamental function is accomplished through the intricate interaction of different types of gears within the gearbox.

At its core, a speed reducer gearbox consists of multiple gears with varying sizes and configurations. The gears are arranged in specific sequences to create gear trains that manipulate the input speed and torque to achieve the desired output characteristics.

The reduction of rotational speed is achieved through gear train arrangements that involve gear pairs with different numbers of teeth, commonly known as gear ratios. When an input shaft connected to a higher-speed power source engages with a gear of smaller size, it drives a larger gear connected to the output shaft. This gear reduction process results in a lower rotational speed at the output shaft compared to the input shaft. The change in gear size and ratio effectively converts the input speed into a reduced output speed.

Simultaneously, the interaction of gears in the speed reducer gearbox leads to an increase in torque. As the input torque is distributed across the gear train, the larger gear driven by the smaller gear experiences a higher force at its teeth. This force is transmitted through the gears, leading to a torque amplification at the output shaft. In other words, the output torque is greater than the input torque due to the mechanical advantage gained from the gear arrangement.

The combination of gear reduction and torque amplification allows speed reducer gearboxes to match the requirements of various applications. Industries such as manufacturing, material handling, automotive, and robotics benefit from this functionality. For instance, in conveyor systems, the gearbox reduces the high-speed motor rotation to a suitable speed for smoothly transporting materials, all while providing the necessary torque to handle loads efficiently.

In summary, speed reducer gearboxes utilize gear ratios and interactions to effectively lower rotational speed while increasing torque. This capability is instrumental in optimizing the performance of mechanical systems across diverse industrial sectors.

China Professional Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox   with Great quality China Professional Cast Iron Worm Gear Speed Reducer Gear Motor Gearbox   with Great quality
editor by CX 2024-02-22