China Sigriner Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor sequential gearbox

Product Description

PLDR/PLDR+ninety Amount two

STAGE Level Amount 2
Reduction ratio i 15 16 20 25 30 35 40 fifty 60 70 eighty a hundred
Rated output torque T2N Nm a hundred thirty one hundred thirty five a hundred and ten a hundred forty five one hundred forty five 135 a hundred twenty five 110 one hundred forty one hundred thirty five 110 110
in.lb 1185 1195 974 1260 1260 1195 1012 974 1239 1195 974 974
Emergency braking torque
Permit a thousand moments in the working existence of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated enter velocity
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Greatest input pace n 1max rpm 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Highest return clearance jt arcmin PLDR60≤8ARCMIN   PLDR+60≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm one.2 1.two 1.2 1.2 one.two one.two one.2 1.2 1.2 one.two 1.two one.one
in.lb 11. eleven. 11. 11. eleven. eleven. eleven. eleven. eleven. 11. 11. 10.
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial drive F 2AMAX N 2500
lbf 550
Maximum axial pressure F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Performance at total load η % 92
Ambient temperature ºC -fifteen~40
F five~104
The highest allowable temperature of the shell ºC +ninety
F 194
Lubricating   Life Lubrication
The direction of rotation   Enter and output in the same path
Protection stage   IP65
Installation course   Any
Doing work noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cmtwo 4.1 4.1 four.1 4.1 4.1 4.1 4.1 4.one 4.1 four.1 four.one four.one
10-3in.lb.s2 3.sixty 3.sixty three.sixty 3.sixty three.sixty three.60 three.sixty 3.sixty 3.sixty 3.60 three.60 three.sixty

Swift selection of dimensions
  PLDR(determine: i=4)                                                                                                     PLDR/PLDRLarge PRECISION(determine: i=4)            
  Applicable to periodic functioning times (ED≤60%)                                                       Applicable to periodic working days (ED≤60%)

Design & technology

Specialized companies:

  • According to the relevant parameters offered by the consumer, the CZPT engineering software is utilised to develop the movement load curve diagram of the mechanism gear to obtain the corresponding parameters and derive the movement load curve. Intuitively screen essential parameters and load indexes in the transmission system to assist customers have out reasonable structural layout.
  • SIGRINER gives a motor databases from 500 servo motor companies worldwide

Consumer instruction:
We are honored to supply you with our applied computing and transmission design and style experience. We can supply appropriate instruction according to your requirements. Make sure you contact our engineer, or ship an email to:  

Technical testing middle

Business application

  • We supply fast provide and strong assistance all in excess of the planet through a complete sales and services network
  • With several years of rich experience, our authoritative professionals supply marketplace-leading consulting companies for different industrial sectors
  • Robotics, automation and manipulator technologies

A selection of servo gearboxes and mechanical transmission systems, from affordable to high-conclude versions can be applied to various robots and their auxiliary axes, these kinds of as transmission shafts and station manage gadgets

  • Printing machine 

Modern gearbox guarantees security, synchronization accuracy and long-term precision even at higher speeds
The excellent answer for higher-quality printing processes and other constant responsibility programs
Selection: built-in sensor for checking paper pressure and similar parameters

  • Machine tools and producing systems

High precision, stable procedure and large effectiveness are all derived from stable, zero backlash and higher rigidity mechanical system solutions, such as the application of merchandise on feed, rotation and auxiliary axes

  • Food and packaging machinery 

A sequence of gearboxes specifically created for various shafts used in the field of packaging engineering (like gearboxes with anti-corrosion design)-can improve function effectiveness, mechanical versatility and cycle velocity

  • Textile machine 

Characteristics of CZPT Precision planetary gearbox

  • Quite high electricity density, torque increased by forty%
  • Straightforward motor installation, optional installation with size payment
  • Flexible installation, the gearbox can be put in vertically, horizontally, and up or down jointly with the pushed shaft
  • Extremely higher positioning accuracy, return clearance is much less than arc minutes
  • By way of helical equipment meshing, the procedure is secure, and the operating noise is much less than 50dB-A
  • The world’s foremost existence expectancy, and the raw components and system of the seal ring have been optimized

 

US $50-290
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Type: Planetary Gear Reducer

###

STAGE Level Level 2
Reduction ratio i 15 16 20 25 30 35 40 50 60 70 80 100
Rated output torque T2N Nm 130 135 110 145 145 135 125 110 140 135 110 110
in.lb 1185 1195 974 1260 1260 1195 1012 974 1239 1195 974 974
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR60≤8ARCMIN   PLDR+60≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.1
in.lb 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 10.0
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial force F 2AMAX N 2500
lbf 550
Maximum axial force F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Efficiency at full load η % 92
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1
10-3in.lb.s2 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60
US $50-290
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Type: Planetary Gear Reducer

###

STAGE Level Level 2
Reduction ratio i 15 16 20 25 30 35 40 50 60 70 80 100
Rated output torque T2N Nm 130 135 110 145 145 135 125 110 140 135 110 110
in.lb 1185 1195 974 1260 1260 1195 1012 974 1239 1195 974 974
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR60≤8ARCMIN   PLDR+60≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.1
in.lb 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 10.0
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial force F 2AMAX N 2500
lbf 550
Maximum axial force F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Efficiency at full load η % 92
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1
10-3in.lb.s2 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Sigriner Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor     sequential gearbox	China Sigriner Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor     sequential gearbox
editor by czh 2022-12-18