China Flender Parallel Shaft Helical Horizontal Type Good Service Three-Step High Power Gearbox bevel gearbox

Item Description

Flender Parallel Shaft Helical Horizontal Kind Great Support A few-Phase High Electricity Gearbox
 

Function:

  • Understood parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Utilizing considerably less part components.

  • Implementing superior grinding process which enhanced the steadiness and the effectiveness of transmit electricity with reduced sound.

  • Enter manner: motor connected flange, shaft input

  • Output manner:strong shaft with flat essential,hollow shaft with flat crucial,hollow shaft with shrink disk,hollow shaft with spline link, CZPT shaft with spline connection, CZPT shaft with flange.

  • Mounting manner:vertical, horizontal, swing foundation-mounted, torque-arm-mounted.

  • Ratio selection:1.23~450. It can be greater when combining with K&R series reducer.

    H & B SERIES

    Transmission stage B2 (ratio from 5~eighteen)
    B3 (ratio from 12.5~90)
    B4 (ratio from eighty~400)

    Transmission phase H1 (ratio from 1.25~5.6)
    H2 (ratio from 6.3~28)
    H3 (ratio from 22.4~112)
    H4 (ratio from a hundred~450)
    Housing substance HT250 high-power forged iron
    Housing hardness HBS190-240
    Equipment material 20CrMnTi alloy metal
    Surface hardness of gears HRC58°~sixty two °
    Gear main hardness HRC33~forty
    Input / Output shaft materials 42CrMo alloy steel
    Input / Output shaft hardness HRC25~thirty
    Machining precision of gears accurate grinding, 6~5 Grade
    Lubricating oil GB L-CKC220-460, Shell Omala220-460
    Heat remedy tempering, cementiting, quenching, and many others.
    Efficiency 92%~98% (relies upon on the transmission stage)
    Sounds (MAX) 60~68dB
    Temp. rise  (MAX) 40ºC 
    Temp. rise (Oil)(MAX) 50ºC
    Vibration ≤20µm
    Backlash ≤20Arcmin
    Model of bearings China Best brand HRB,LYC,ZWZ or other manufacturers asked for, NSK…..
    Manufacturer of oil seal NAK— ZheJiang or other manufacturers requested

Technical parameters

Ratio 3.forty one-289.seventy four
Input power .twelve-160KW
Output torque sixty one-23200N.m
Output velocity five-415rpm
Mounting variety Foot mounted, flange mounted, foot and flange mounted, solitary-stage foot mounted, CZPT flange mounted, Flange-mounted with extended bearing hub
Enter Strategy Flange input(AM), shaft enter(Advert), inline AC motor enter, or AQA servo motor
Brake Release HF-manual launch(lock in the brake launch placement), HR-manual release(autom-atic braking place)
Thermistor TF(Thermistor defense PTC thermisto)
TH(Thermistor defense Bimetal swotch)
Mounting Situation AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 substantial-toughness forged iron from R37,forty seven,57,67,seventy seven,87
Housing content HT250 High power forged iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment method
Performance 92%-ninety seven%
Lubricant VG220
Defense Course IP55, F class

Good quality Management
Quality:Insist on Advancement,Attempt for CZPT With the advancement of equipment manufacturing indurstry,customer never ever satirsfy with the recent quality of our products,on the opposite,wcreate the price of quality.
High quality coverage:to increase the general amount in the area of electrical power transmission  
Quality See:Steady Advancement , pursuit of excellence
Good quality Philosophy:Top quality produces price

three. Incoming Quality Management
To build the AQL appropriate degree of incoming substance manage, to supply the content for the complete inspection, sampling, immunity. On the acceptance of certified products to warehousing, substandard products to just take return, examine, rework, rework inspection dependable for monitoring poor, to keep an eye on the provider to get corrective measures to avert recurrence.

4. Method Good quality Handle
The manufacturing web site of the initial assessment, inspection and last inspection, sampling according to the specifications of some tasks, judging the quality adjust development found irregular phenomenon of manufacturing, and supervise the manufacturing department to enhance, remove the irregular phenomenon or point out

5. FQC(Ultimate QC)
After the producing section will comprehensive the merchandise, stand in the customer’s situation on the finished item good quality verification, in purchase to make sure the quality of client anticipations and needs.

six. OQC(Outgoing QC)
Following the solution sample inspection to determine the experienced, allowing storage, but when the concluded merchandise from the warehouse before the formal shipping and delivery of the goods, there is a verify, this is known as the cargo inspection.Verify material:In the warehouse storage and transfer status to affirm, whilst confirming the shipping and delivery of the merchandise is a product inspection to decide the qualified

Certifications

packaging

FAQ

1. How to pick a gearbox which fulfills our need?

You can refer to our catalogue to pick the gearbox or we can assist to choose when you offer

the technical data of needed output torque, output pace and motor parameter and many others.

 

2. What data shall we give before putting a buy order?

a) Sort of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.

b) Housing shade.

c) Purchase amount.

d) Other unique needs.

 

3. What industries are your gearboxes currently being employed?

Our gearboxes are broadly utilized in the regions of textile, foodstuff processing, beverage, chemical sector,

escalator,automated storage gear, metallurgy, tabacco, environmental defense, logistics and and so forth.

 

four. Doyou offer motors?

We have steady motor suppliers who have been coperating with us for a lengthy-time. They can provide motors

with substantial good quality.  

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

Transmission stage B2 (ratio from 5~18)
B3 (ratio from 12.5~90)
B4 (ratio from 80~400)

###

Transmission stage H1 (ratio from 1.25~5.6)
H2 (ratio from 6.3~28)
H3 (ratio from 22.4~112)
H4 (ratio from 100~450)
Housing material HT250 high-strength cast iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 92%~98% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40ºC 
Temp. rise (Oil)(MAX) 50ºC
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..
Brand of oil seal NAK— Taiwan or other brands requested

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position AB
Type H
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Flender Parallel Shaft Helical Horizontal Type Good Service Three-Step High Power Gearbox     bevel gearbox	China Flender Parallel Shaft Helical Horizontal Type Good Service Three-Step High Power Gearbox     bevel gearbox
editor by CX 2023-03-29