Description
EP Series — Drop-In APEX AE120 Alternative — ISO 9001 Certified
AE120 Planetary Gearbox Technical Specifications
The table below presents the rated values for the AE120 planetary gear reducer. All figures reflect tested, production-unit data.
| Parameter | Value |
|---|---|
| Output Torque | 200 Nm |
| Output Torque (2-Stage) | — |
| Available Ratios | — |
| Backlash Grades | 3 |
| Nominal Input Speed | 3,000–5,000 rpm |
| Max Input Speed | 10,000 rpm |
| Torsional Rigidity | ≥ 7 N·m/arcmin |
| Service Life | ≥ 20,000 hours |
| Efficiency | >95% |
| Operating Temperature | −10°C to +90°C |
| Lubrication | Synthetic lubricating oil |
| Protection | IP65 |
| Mounting | Any orientation |
| Noise | ≤ 65 dB(A) |
AE120 Precision Planetary Gearbox — Product Overview
The AE120 is an inline precision planetary gearbox delivering output torque of 200 Nm with backlash as low as ≤3 arcmin. It is engineered as a direct mechanical replacement for the APEX AE120, sharing identical flange dimensions, bolt patterns, and shaft interfaces for a zero-rework retrofit. Each unit ships factory-tested under full load, with backlash, vibration, and noise readings recorded on an individual QC certificate.
Manufactured under an ISO 9001-certified quality system, this planetary gearbox is increasingly specified across Australia’s automation, packaging, and machine-tool sectors. Contact us for a same-day engineering recommendation and quotation.
Key Components Inside the AE120 Planetary Gearbox
Understanding the internal architecture helps engineers evaluate gear mesh quality and predict maintenance intervals. Below is a breakdown of the six core parts inside the AE120.
Case-hardened 20CrMnTi steel sun gear with helical tooth profile, ground to Ra 0.4 µm. Connects to the servo motor input shaft and distributes torque to the surrounding planet gears with minimal friction and noise.
Three equally-spaced planet gears orbit the sun gear while meshing with the ring gear. Multi-point load sharing delivers higher torque density and longer service life than single-mesh arrangements.
Forged alloy steel carrier holds the planet gears in equidistant positions and converts their orbital motion into a single rotary output. Withstands repeated shock loads without deformation.
Nitrided 42CrMo steel ring gear interference-fitted inside the aluminium housing. Maintains consistent backlash over the full rated service life.
Tapered roller output bearings handle combined radial/axial loads; deep-groove ball input bearings support high-speed rotation. Preload set during assembly for optimal stiffness.
CNC-machined aluminium alloy housing with double-lip FKM seals at both flanges. IP65 protection keeps lubricant in and contaminants out.
Replacement Parts & Spare Components for the AE120
Beyond complete assemblies, Ever-Power stocks individual replacement parts for the AE120 at our Condell Park NSW warehouse. Contact our parts desk with your serial number for compatibility confirmation.
| Component | Material | Stock |
|---|---|---|
| Sun Gear | 20CrMnTi steel, helical | In stock |
| Planet Gear Set (3 pcs) | 20CrMnTi + needle bearings | In stock |
| Planet Carrier | Forged alloy steel | In stock |
| Ring Gear | 42CrMo nitrided steel | In stock |
| Output Bearing Kit | Tapered roller + shims | In stock |
| Input Bearing Kit | Deep-groove ball bearings | In stock |
| Seal Kit | FKM / Viton double-lip | In stock |
| Lubricant Refill | Synthetic gear oil | In stock |
Industry Applications for the AE120 Gearbox
Robotics and Motion Control
In robotic joints and end-effector axes, the AE120 provides the torsional rigidity needed for path fidelity during high-acceleration moves. Its compact inline form reduces arm inertia, allowing faster cycle times.
Automation and Packaging Lines
The AE120’s wide ratio range lets packaging engineers size the planetary gearbox for automation without extra belt-and-pulley stages. IP65 sealing ensures reliable operation in cold-chain and ambient environments alike.
CNC Machine Tools and Medical Equipment
Ball-screw feeds, grinding-spindle drives, and surgical-robot actuators share a need for vibration-free torque. The AE120’s low-noise helical mesh and tight backlash meet these demanding standards. Precision planetary gearbox custom modifications available on request.
Performance Advantages of the AE120
Ultra-Low Backlash
The AE120 ships with backlash from ≤3 arcmin (micro) to ≤7 arcmin (standard), letting engineers match precision to cost. Multi-axis servo systems maintain repeatability over the full ≥ 20,000 hours service life.
High Torque Density
Output torque of 200 Nm in a compact housing makes the AE120 ideal for space-constrained builds — cobot joints, semiconductor handlers, compact conveyors.
Efficiency >95%
Each stage operates at >95% efficiency, compounding into measurable energy savings versus worm gear reducer alternatives that lose 30–50 % of input power as heat.
Manufacturing Process for the AE120
Every AE120 follows a controlled six-step production sequence.
Engineer reviews your servo specs, load profile, and duty cycle to recommend optimal configuration.
Gears hobbed on CNC centres, profile-ground to AGMA Class 11+, surface finish below Ra 0.4 µm.
Carburising and quenching to 58–62 HRC tooth-surface hardness with tough core.
Cleanroom assembly with backlash measured and adjusted to ordered grade.
Run at rated torque/speed; vibration, noise, backlash recorded on individual QC certificate.
Anti-corrosion coating, vacuum-sealed, palletised to Condell Park NSW warehouse.
What Our Customers Say
“We fitted EP-series gearboxes on a 12-axis pick-and-place cell. Backlash measured tighter than the spec sheet promised. After 14 months and roughly 8,000 hours, no measurable increase. The cost saving let us stock spares on-site.”
“Our packaging line runs 20 hours a day. The EP gearbox has been running over a year with zero unplanned stoppages. Being able to order individual seal kits instead of scrapping the whole unit is a big plus.”
“Positioning accuracy within ±0.01 mm on a CNC lathe turret drive. Delivery from Condell Park took four days to Brisbane — faster than importing from Europe.”
Why Choose Ever-Power Transmission Australia
Ever-Power Transmission Australia Pty Ltd operates from 27 Harley Crescent, Condell Park NSW 2200, holding local inventory for same-week dispatch. As a gearbox manufacturer with vertically integrated production, we control every variable from steel forging through final assembly.
Our engineering team provides free sizing, STEP/IGES CAD models, and full technical support. Reach us at +61 2 9708 3322 or [email protected].
Frequently Asked Questions
Request a Quotation for the AE120 Planetary Gearbox
Send your servo motor model, ratio, and backlash grade. Full technical proposal and landed-cost quotation within 24 hours.
Ever-Power Transmission Australia • 27 Harley Crescent, Condell Park NSW 2200 • +61 2 9708 3322
