Product Description
Products Description
Product Paramenters
| MODEL | PLE60 | Reduction ratio | Number of stage | |
| Nominal Output Torque | N.m | 16 | 3 | L1 |
| 25 | 1 | |||
| 28 | 5 | |||
| 20 | 7 | |||
| 10 | 10 | |||
| 30 | 16 | L2 | ||
| 30 | 20 | |||
| 32 | 25 | |||
| 30 | 28 | |||
| 16 | 30 | |||
| 30 | 35 | |||
| 25 | 40 | |||
| 25 | 50 | |||
| 20 | 70 | |||
| 10 | 100 | |||
| Sudden Stop Torque | N.m | 2 times of nominal output torque | ||
| Nominal Input Speed | rpm | 1000 | ||
| Max Input Speed | rpm | 2000 | ||
| Max Radial Load | N | 400 | ||
| Max Axial Load | N | 230 | ||
| Efficiency | % | 96 | L1 | |
| 92 | L2 | |||
| Backlash | arcmin | ≤15 | L1 | |
| ≤20 | L2 | |||
| Noise | dB | ≤55 | ||
| Protection Level | IP | 54 | ||
| Life Span | h | 20000 | ||
| Working Temp. | C° | -20°~+150° | ||
| Lubrication Method | Permanent Lubrication | |||
| Weight | kg | ≈0.70 | PLE60-L1 | |
| ≈0.90 | PLE60-L2 | |||
| ≈080 | PLE60-L1SW/SW50/R6.3/R10 | |||
| ≈1.05 | PLE60-L2SW/SW50/R6.3/R11 | |||
Company Profile
Certifications
Exhibition
Product packaging
FAQ
1. Do you have online contact info?
2. How can we know the product quality?
A2: We suggest you to order a sample. Also, you can send us email for detail photos for checking if you cannot get enough information in the product page.
3. Is this your final price? May i have the discount?
A3: Our price is the factory price, and if your quantity is larger, we will allow the discount for you.
4.Is there cheap shipping cost to import to our country?
A4: Yes, we have our regular shipping company, they have very good price.
5. Can we visit your factory?
A5: Yes welcome warmly. No. 295, Xihu (West Lake) Dis. Road, Xihu (West Lake) Dis. Town, Xihu (West Lake) Dis., HangZhou City, ZheJiang Province, China.
6.What is the Warranty for your products?
A6: All products product warranty for 1 year, free service for 14 years.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Planetary Reducer |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Enhancing Efficiency of Conveyor Systems and Material Handling Equipment with Speed Reducer Gearboxes
Speed reducer gearboxes play a significant role in optimizing the efficiency of conveyor systems and material handling equipment, contributing to smoother operations, reduced energy consumption, and improved productivity.
Conveyor Systems:
- Variable Speed Control: Speed reducer gearboxes allow precise control over the rotational speed of conveyor belts. This enables operators to adjust the speed according to the specific material being transported, preventing spills, jams, and material damage.
- Torque Amplification: By increasing torque while reducing speed, speed reducer gearboxes help conveyor systems handle heavy loads and inclines with ease. This minimizes strain on the motor and extends the equipment’s lifespan.
- Energy Efficiency: Speed reducer gearboxes convert high-speed, low-torque input into low-speed, high-torque output. This efficient power transmission reduces energy consumption, leading to cost savings and environmental benefits.
- Smooth Start and Stop: Gearboxes enable smooth acceleration and deceleration of conveyor belts, reducing wear and tear on components and minimizing product damage.
Material Handling Equipment:
- Enhanced Lifting Capacity: Speed reducer gearboxes allow material handling equipment, such as forklifts and cranes, to lift heavier loads by multiplying torque while maintaining a manageable speed.
- Precision Control: Gearboxes provide fine control over the movement of material handling equipment, allowing operators to position and place items accurately and safely.
- Reduced Operator Fatigue: The torque amplification provided by speed reducer gearboxes reduces the effort required to move heavy objects, reducing operator fatigue and improving overall ergonomics.
- Safety: Gearboxes contribute to safer operations by enabling controlled and gradual movements, minimizing the risk of sudden jerks or overexertion.
By incorporating speed reducer gearboxes into conveyor systems and material handling equipment, industries can achieve higher levels of efficiency, reliability, and safety while reducing operational costs and enhancing overall performance.
Limitations and Drawbacks of Speed Reducer Gearbox Systems
While speed reducer gearbox systems offer various benefits, they also come with certain limitations and drawbacks that should be considered:
1. Efficiency Loss: Speed reducer gearboxes introduce mechanical losses due to friction and gear meshing. These losses can result in reduced overall efficiency, especially in applications where precise speed control is crucial.
2. Size and Weight: Gearboxes add size and weight to the machinery, which can be a limitation in space-constrained environments or applications where weight is a critical factor.
3. Cost: The design, manufacturing, and maintenance of speed reducer gearboxes can be complex and costly. High-quality materials and precision engineering contribute to higher upfront and operational costs.
4. Maintenance: Gearboxes require regular maintenance, including lubrication, inspection, and potential replacement of worn parts. Improper maintenance can lead to reduced lifespan and operational issues.
5. Backlash: Gears within speed reducer gearboxes may exhibit backlash, which is the small amount of play between gear teeth. Backlash can affect precision in applications requiring accurate positioning.
6. Noise and Vibration: Gear meshing can generate noise and vibrations, especially at higher speeds. Additional measures may be needed to mitigate these effects and ensure a quieter operating environment.
7. Limited Ratios: Some gearbox designs offer a limited range of gear ratios, which may restrict the flexibility of certain applications requiring specific speed adjustments.
8. Heat Generation: The mechanical processes within gearboxes can generate heat, and inadequate cooling or lubrication can lead to overheating and reduced efficiency.
Despite these limitations, proper selection, design, and maintenance of speed reducer gearbox systems can help mitigate these drawbacks and ensure their effective integration into various mechanical systems.
Different Designs of Speed Reducer Gearboxes for Specific Tasks
Speed reducer gearboxes come in various designs, each tailored to specific tasks and applications. These designs are optimized to provide efficient speed reduction and torque multiplication for different industrial scenarios. Here are some common designs:
Helical Gearbox: Helical gearboxes feature helical-cut gears with angled teeth that engage gradually, resulting in smoother and quieter operation. They are suitable for applications requiring moderate to high torque and are often used in conveyor systems, mixers, and heavy machinery.
Worm Gearbox: Worm gearboxes consist of a worm screw and a worm wheel, providing high gear ratios for substantial speed reduction. They are compact and can handle heavy loads, making them suitable for conveyors, elevators, and automotive applications.
Planetary Gearbox: Planetary gearboxes utilize a central sun gear, multiple planet gears, and an outer ring gear. They offer high torque density and compact designs, making them ideal for robotics, precision machinery, and aerospace applications.
Bevel Gearbox: Bevel gearboxes use bevel gears to transmit power between intersecting shafts. They can handle both high torque and speed variations, making them suitable for printing presses, packaging machinery, and woodworking equipment.
Right Angle Gearbox: Right angle gearboxes, also known as miter gearboxes, change the direction of rotation by 90 degrees. They are used in applications where space is limited or where motion needs to be redirected, such as in conveyor systems, packaging machines, and material handling equipment.
Inline Helical Gearbox: Inline helical gearboxes are compact and offer efficient power transmission. They are commonly used in pumps, compressors, and industrial fans.
Coaxial Gearbox: Coaxial gearboxes have input and output shafts that are parallel and share the same axis. They are used in applications requiring compact and direct power transmission, such as printing machinery and textile equipment.
These are just a few examples of the different designs of speed reducer gearboxes available. The choice of design depends on factors such as the required torque, speed reduction, available space, and specific application needs.
<img src="https://img.hzpt.com/img/gearbox/gearbox-l1.webp" alt="China supplier Radio 4: 1/5: 1/7: 1/10: 1 China Supplier NEMA 24 Plf60 Arcmin <img src="https://img.hzpt.com/img/gearbox/gearbox-l2.webp" alt="China supplier Radio 4: 1/5: 1/7: 1/10: 1 China Supplier NEMA 24 Plf60 Arcmin
editor by CX 2024-04-23